To address these challenges, the team implemented a standardized fastening solution designed for flexibility, scalability, and real-time process control.
Solution Components
- QX cordless precision fastening tools
- QE corded precision fastening tools
- QCXD multi-tool controllers with wireless communication
- Open Protocol integration with the MES system
- Real-time data collection for torque and angle monitoring
Implementation Approach
- Tools communicated wirelessly to centralized controllers
- Controllers interfaced directly with MES to:
- Capture fastening data
- Execute process-dependent tightening sequences
- A single platform supported both corded and cordless tools
Why This Approach Was Selected
- Lower upfront cost compared to alternative platforms
- Unified system across multiple tool types
- Proven compatibility with MES via Open Protocol
- Strong on-site support during critical launch phases
Hands-on launch support helped stabilize production quickly and minimize early-stage issues
The solution was deployed during new-line startup across multiple facilities, with close coordination between engineering, operations, and support teams.
- On-site support during the first week of production
- Real-time evaluation of tightening strategies
- Immediate adjustments to optimize quality and reduce rework
- Continuous feedback loop between engineering and production teams
This approach enabled rapid process refinement during the most critical phase of the launch.
